posted on
August 29, 2009 at 05:57PM
NEMA configurations for plug ends and outlets are designated by amperage/voltage. The main reason for the difference in the arrangement of the prongs is to prevent the wrong plug from being used on the wrong size circuit, 15A, 20A, 30A, 40A, etc.. Each have a specific style, and SHOULD NOT be purposefully used on a circuit size it is not intended for.
The older style three wire plugs allowed the chassis ground, which is normally bare, to share the neutral (white), or vice versa in some poorly designed cases, in which the bare would be used for the ground/neutral. This was permitted due to the fact that the ground buss bar is bonded to the neutral in the panel. The heating element and motor running at 240v is somewhat more efficient, as voltage is inversely proportional to amperage draw. That is, an appliance that draws 10A at 240V, would draw 20A if it ran at 120V. Half the voltage, double the amperage. It's not an exact calculation, but is a solid "rule of thumb". If the control circuits are to be run at 120V, which is a safer condition, a neutral must be present.
Running an appliance at 240V also helps with durability, as amperage equates to the production of heat energy. Less amperage draw, less heat.
The problem is, that should this single, shared ground/neutral connection fail, the chassis could become energized (somewhat unlikely, but possible). Thereby, a potentially lethal situation could occur, as the only path to ground would be via a human being. There actually were some fatal cases involving old panels made by a company called Federal-Pacific. After many years of use, the breakers would actually fail to trip in the event of an overcurrent, or partial/short circuit condition. If you still have one with flourescent orange labels on the breakers, I recommend getting a new Square D.
With the four wire type, there are a pair of 120v leads, red and black, a white neutral, and a bare or green wire for the ground. The green or bare wire is there to provide a short circuit to the chassis a path to ground. This is the safest possible way to wire a 240v machine, and this being the industry standard is quite overdue.
To upgrade an old 3 wire installation, a new four wire feeder would have to be pulled from the panel, to the laundry. If perchance it is in conduit for some reason, you would only need to pull a new conductor, space permitting.
In addition, most computers run on 5V DC current these days, so, if you have a machine with alot of bells, whistles, and a motherboard, it would behoove you to run a four wire for equipment protection purposes.